@ JT - Should have known the Cheetah was sacred to one of the NERF boys. Oh well, wait till you see what more mods I have in mind!
@ Shotgun - to vacuform the windscreens, I made a male plaster plug by:
- pressing the original screens into Play Doh modeling material to form an impression and carefully removing them.
- mixing Plaster of Paris and pouring into the impression.

- waiting 24 hours for it to dry and voila.
- clean surface imperfections with a fine sanding pad.

The vacu forming was the easy part when you've got access to this beauty of a machine.

Thanks Luf.
Lessons learned.
- Let the plaster dry completely before handling.
- Wet the Play Doh mold before pouring in the plaster.
- Don't try to save the Play Doh in a baggy. Just let it dry out on the work table.
- Make the plug about a 1/4" thick. Not too thin so the mold will crack when the PETG is sucked down and not too thick so it's hard to remove.
My first try on the Toyota S800's windscreens turned out better. I actually left the windscreens in the mold and poured plaster into that. Plug came out cleaner and subsequently the windscreen pops.


Hope this helps.
Dan