by RichD » Fri Oct 02, 2015 9:51 am
It is nice to have a power supply with volt and amp meters. A possible problem with the motor is that dust from the motor brushes has shorted the commutator. If that were the case the motor would draw more current than a good one. If you were using a regular set type power supply the voltage would really take a nosedive. A big regulated power supply would cause the commutator to get hot and if you ran it long enough the motor would probably burn out. Running the motor in alcohol will often remove the dust and restore the motor to full performance. If you try that turn off the power before you remove the motor from the alcohol bath or you could start a fire. If that does not work you could remove the end bell, armature and motor brushes as a unit. If you just pull on the end bell as you remove it the brushes could be damaged, you need to grip the motor shaft. Once you have that assembly clear of the can and magnets carefully remove the brushes and remove the armature from the end bell. You can scrape the dust out of the commutator slots using a bit of stiff plastic, like the stuff that is used for clear blister packaging. Resist the temptation to use an X-acto knife blade, you might scratch the commutator. At this point it would be a good idea to check the ohm value of the commutator. There is a slight chance that the armature might be defective. You need a digital meter that reads tenths of an ohm to do the test. Be sure that the meter is operating correctly, it should read zero when the test leads are shorted. Mark the three poles and measure across 1 and 2, then across 1and three and finally across 2 and 3, all three measurments should be the same. If they are not all the same either there is still a short in the commutator or the armature has a defective pole.